How Does Solvent Distillation System Work?

 The solvent distillation apparatus consists of a tank into which the solvent waste is put, a heating system that turns the liquid portion of the waste into vapor, and a condenser that cools the vapor back down to a liquid state. In a closed system, a combination is typically boiled, the vapors are condensed back into a liquid, and the waste is then disposed of away.


Take a mixture of solvents and resins that were left over from a manufacturing process, as an example. The combination would be heated in a solvent distillation machine to boil out the solvent, leaving the resins behind in the boiling tank where they could be disposed of as waste. The solvent vapors would then condense again in a different location, reverting to liquid, nearly undamaged and prepared for reuse.


With the aid of a solvent distillation system, the fundamentals of distillation remain the same. Steam, direct heat (using an electric heating element or heat plate), and indirect heat are all ways to heat the solution (where an oil bath surrounding the tank is heated by direct electric heat). Since indirect heat produces more homogeneous heating, it is often preferred.


To cool the condenser and turn the vapor back into a liquid, it often consists of a series of looping copper or stainless steel coils that resemble a vehicle radiator. For small, batch-style solvent recycling devices, cooling by air is adequate and less expensive than cooling by water or coolant.


For applications where the condensing temperature is extremely low or the facility environment is unusually hot, water-cooled condensers may be required. This will increase the efficiency of the water-cooled condenser.


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