How Does A Static Mixer Work?

 

Static Mixer

The "mixing elements" that ensure that the flow profile is disturbed in such a way that everything is blended into one homogeneous mixture are molded parts that make up a static mixer. External parts of a process, such as a pump, supply the forced feed to the mixer. A static mixer doesn't have any moving parts, which has various benefits. As a result, a static mixer uses extremely minimal energy, requires no maintenance, and has no electrical components that could potentially burn an atmosphere.


To calculate the implementation and quantity of molded parts, complex calculation models and software programs are used, which takes a great deal of knowledge. Two mixing concepts from the flow theory are typically used for mixing, whereby mixing is produced from a turbulent or laminar flow. 


The measuring of an oil source's yield serves as a good example. The choice of taxes to be imposed by government entities is one of the causes of this. Pollutants like (salt) water and occasionally gases also flow from such a source in addition to crude oil. These three substances flow quite differently via a transport pipe; gas soon separates and settles at the top of the pipe, while liquids move through the bottom of the pipe. Similar to how it would be at home, a separation now takes place on a large scale.


A representative sample needs to be removed from the pipe to measure the composition. But how can we use this process to produce a homogenous mixture? This can be accomplished by positioning a static mixer right in front of the sampling location, allowing the mixer to mix the oil, water, and gas evenly. 


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